1、 Overview:
The JXGY-10 static hydraulic blasting test machine is suitable for measuring the hydraulic instantaneous blasting and long-term constant pressure resistance time of thermoplastic pipes used in various fluid transportation applications.
The static hydraulic testing machine adopts an embedded PC (hereinafter referred to as PC) central cluster control. Each path is a module,
Each module is equipped with a microcomputer to receive embedded PC control instructions, achieve control, and continuously feedback control information to the PC through a serial bus, which completes the collection and storage of test data. It has functions such as pipe rupture recognition, real-time monitoring, call data recovery, printing, storage of test results, and sample preprocessing settings.
2、 Compliant with standards
Standard number |
Standard name |
GB/T6111-2018 |
Test method for internal pressure resistance of thermoplastic pipes for liquid transportation |
GB/T15560-95 |
Plastic pipes for fluid transportation - Hydraulic instantaneous burst and pressure resistance test method |
IS01167-2006 |
Thermoplastics pipes, fittings and assemblies for the conveyance of fluids --Determination of the resistance to internal pressure --Part 1: General method |
IS01167-2006 |
Thermoplastics pipes, fittings and assemblies for the conveyance of fluids --Determination of the resistance to internal pressure -- Part 1: General method |
ASTM D1598-2004 |
Pipe, Plastic, Under Constant Internal Pressure, Time-to-Failure of (No S/S Document) |
ASTM D1599 |
Standard Test Method forResistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and Fittings1 |
3、 Working principle
Input parameters such as ring stress, wall thickness, and average outer diameter of the pipe material on the PC, automatically calculate the test pressure, and transmit the data to the lower computer (embedded system of single-chip microcomputer) through RS232 serial port. The lower computer automatically maintains constant pressure on the pipe material, and the high-pressure pump generates a high-pressure liquid pressure source. After passing through the pressure control system, it is transported by a high-pressure hose to the sample in the medium constant temperature box for long-term static hydraulic test or burst test of the pipe material. The detection results of this device can fully reflect the level of product quality of the enterprise.
4、 Instrument features
1. Host characteristics (pressure center control system)
System main interface mode:
Multi layer integrated display mode, each channel can display pressure, time, and temperature curves
Integrated modular design:
This host can install up to 30 standard control modules, each of which can connect to an independent workstation. One host can independently control dozens of workstations without interfering with each other. The number of modules inside the host can be freely increased or decreased, making it easy to upgrade and maintain.
Diversified design functions:
It can be used for long-term static hydraulic testing of pipelines, as well as burst testing of pipes (both burst and pressure tests can be conducted on each route), and can also be used for thermal stability testing of thermoplastic pipes under static hydraulic conditions.
Each channel has multi-level energy storage pressure control, with fast response speed to ensure stable pressure control; Can extend the service life of solenoid valves.
High precision and high stability:
To ensure the long-term stability of the instrument, the core technology and key components of the machine are purchased globally from renowned companies and brands in the United States, Germany, Japan, and the United Kingdom, ensuring high precision and stability of the instrument.
Wide pressure control range:
The pressure control range for each workstation is 0.4-10MPa; 0.4-20MPa can be set arbitrarily.
Guarantee of high reliability:
All electrical, mechanical, and software components are equipped with safety protection measures. Such as anti leakage, anti short circuit, anti static, anti interference, anti leakage, anti power outage, anti misoperation, etc.
Integrated modular assembly:
Each circuit is equipped with a microcontroller unit and an electromagnetic valve control unit, which do not interfere with each other. If one circuit breaks during testing, it will not affect the normal testing of other circuits.
Interface in Chinese, English, and user-friendly design:
The control main interface has the functions of real-time display of main circuit computer pressure and real-time display of branch pressure peak. In the main test interface, various information such as timed pressure, set pressure, remaining time, set time, delayed test time, medium box temperature, and notes can be selected and displayed for each workstation, making it clear at a glance without entering the single channel interface.
The product is divided into three parts:
Pressure host, water tank, fixture. Each specification and model is chosen by the user, and we can also undertake special customization for customers.
2. Pressure source system:
The main pressure source is integrated, and one pressure source can be connected to multiple hosts
High main pressure and large flow rate
Wide pressure range, adjustable energy storage pressure
An automatic water replenishment module can be added to ensure that the pump body is not damaged due to water interruption
Low noise, safe and stable
The instrument comes with leakage protection and water shortage protection functions
technical parameter
JXGY-10 Pipe Compression Blasting Test Machine |
|
Test diameter range |
D16~1000 |
*Large number of experimental routes |
3, 6, 9, etc |
control mode |
PC control |
Data storage |
Each channel has power-off data protection function, which can be restored upon startup |
|
Time |
Timed Time |
0~9999 hours 59 minutes 59 seconds |
Timing accuracy |
±0.1% |
|
time resolution |
1s |
|
Minimum setting unit |
min |
|
壓力 |
Pressure control range |
0.4~10MPa can be set arbitrarily; Other pressure units such as MPa, PSI, or bar can be set |
Pressure control accuracy |
-Between 1% and+2%, it can also be set arbitrarily |
|
Pressure display resolution |
0.001MPa |
|
measuring range |
4%~100%FS |
|
Allowable error limit for indication |
Within 1% of the displayed value |
5: Configuration
name |
Place of Origin |
quantity |
Solenoid valve |
German GER |
Number of positions * 2 |
control module |
Chengde Jinbo |
Main road * 1; Number of branching stations * 1 |
testing software |
Chengde Jinbo |
a set |
Pressure sensor |
Barnes, UK |
ain road * 1; Number of branching stations * 1 |
High pressure plunger pump |
GIANT or MITM from the United States |
1 unit |
Accumulator |
Main road in Fenghua, Zhejiang: 2.5L Branch: 0.4L |
Main road * 1; Number of branching stations * 1 |
High pressure hose |
Stainless steel joint, high temperature and high pressure hose, (water tank pressure resistant pipe with a temperature resistance of 95 ℃ and a pressure resistance of 63MPa), flexible and suitable for various experimenters to operate (Chengde Jinbo) |
Main road * 1; Number of branching stations * 1; Split circuit in water tank * 1 |
Computer (PC) |
19 inch touchscreen industrial computer (Chengde Jinbo) |
1 set |
filter |
Domestic (1 μ m level) |
1 set |